Benefits of On-Site Nitrogen Generation
If you have been running a small but solid operation for years, you might think on-site nitrogen generation is ultimately not worth the investment. However, even small workshops can reduce their operating costs significantly by switching to on-site generation instead of having gas delivered.
If you run a mid-sized or growing industrial business and still rely on nitrogen deliveries, you are almost certainly missing out on huge savings. The cost of an on-site generator could pay for itself in no time. And the cost-saving benefits of an on-site nitrogen generator extend far beyond logistics.
Nitrogen generation systems can reduce your energy bills and carbon footprint. They can also improve the quality of your products and services, help you remain compliant with changing regulations, minimise business downtime … The list goes on.
At Search Air, we have been a trusted UK supplier of industrial compressed air and gas equipment for decades. We have also been a Premier Distributor for Atlas Copco – a globally recognised industry pioneer – since 2001. The benefits discussed below apply to almost all businesses regardless of size, but if you want specific advice based on your unique setup and goals, do not hesitate to get in touch for a no-obligation chat.
What is an On-Site Nitrogen Generator?
An on-site generator is an all-in-one solution that eliminates your reliance on third-party suppliers. It comprises a nitrogen generator with an air compressor and a secondary receiver for purity and pressure regulation.
The latest systems enable you to set your required purity and pressure levels, which are adjustable to meet changing needs and demands. The most advanced solutions guarantee an extremely high level of precision, making them perfect for industries ranging from heavy manufacturing to chemical processing.
While the cost savings can vary between businesses, many see savings on nitrogen of up to 50%, so it does not take long to recoup your investment while modernising your business.
The Drawbacks of Traditional Nitrogen Suppliers
You might have been receiving a reliable gas supply from a supplier for years or even decades, feeling that there is no need to change an operation that has already proven its worth. Nevertheless, nearly all hesitant businesses that eventually make the transition discover that their operations become more streamlined and efficient. It allows them to get more done.
When you rely on traditional suppliers, you are subject to locked-in and often long-term contracts, limited delivery schedules and price hikes. You also need to maintain storage space at your facility, which – if limited – may hamper your ability to meet demand during busy periods. On top of all that, relying on traditional gas suppliers is far less eco-friendly than on-site nitrogen generation.
With all that said, what are the key benefits of on-site generation?
Benefits of On-Site Nitrogen Generation
Benefits of an On-Site Nitrogen Generator
By relying on traditional gas suppliers instead of using an on-site generator, you are potentially missing out on some or all of the following benefits:
1. Lower Energy Costs
The cost per unit of nitrogen from a supplier far exceeds that of an on-site generator, and that does not factor in delivery fees. Additionally, you may be familiar with needing to purchase higher-purity gas than required from a supplier with limited options during urgent situations. With a generator, you have an endless supply of just the right amount of nitrogen you need.
2. Stable Nitrogen Purity Levels
As mentioned above, plenty of businesses have faced higher-than-ideal fees for higher-purity-than-necessary gas. Plus, while many suppliers may be dependable, any mistakes in their purities when delivering could cause damage to your business in various ways. With your own generator, developed with the latest Atlas Copco tech, you will never face such issues.
3. No Long-Term Supplier Contracts
Many suppliers expect their customers to lock into long-term contracts to secure a reliable supply. Unfortunately, this means that a significant element of your operating costs is subject to unpredictable fluctuations. As we have recently seen to the nth degree, energy prices can be extremely volatile.
4. Long-Term Savings
While an on-site generator requires a relatively significant upfront investment in some situations (and a much smaller investment than you might think in others), the savings on energy can quickly even things out. Some businesses experience a 50% reduction in their cost of gas by upgrading to an on-site solution.
5. Improved Workplace Safety
Large gas cylinders have always been a workplace hazard. While accidents may be rare, these cylinders and their mishandling have been responsible for injuries. When you can generate nitrogen, this risk is eliminated.
6. Minimised Carbon Footprint
As we all need to play our part in becoming greener, particularly in the face of ever-changing regulations, being environmentally friendly is now a top business priority. Fortunately, minimising gas consumption and wastage with a generator saves you money while streamlining your operations.
7. Reliable Maintenance Agreements
Provided you purchase your generator from a reputable team of engineers, you will generally have agreed and affordable routine maintenance schedules that maximise the lifespan of your equipment – including the generator itself and all the equipment it powers.
8. Increased Workplace Productivity
With a reliable source of quality nitrogen, no need to move heavy cylinders, and a much lower risk of business downtime, you can dramatically boost workplace productivity and efficiency with a gas generator.
Learn More about Nitrogen Generation
At Search Air, we help businesses of all sizes reduce their energy usage, running costs, and emissions with the latest range of featured-packed Atlas Copco compressed air and gas solutions. The benefits detailed above only scratch the surface. If you want to learn even more about the business pros of onsite generation, especially regarding how they relate to your specific business, do not hesitate to call our team of friendly and seasoned engineers. We will be delighted to explain how a generator can offer many more benefits than you might expect.