What Do Air Compressors Do?
Air compressors are an extremely useful tool for various commercial and industrial applications, especially in the manufacturing and construction sectors. They work by taking in air through a filter and compressing it to increase the pressure significantly. This pressurised air is stored or used directly to power everything from nail guns to pneumatic drills and powder coating equipment.
There are many varieties of air compressors, each of which has its benefits and drawbacks. Screw compressors, for example, can deliver a continuous and steady flow of pressurised air, whereas a reciprocating compressor provides air in pulses as it uses pistons. However, reciprocating compressors have a lower initial cost outlay than screw compressors and can be used for tasks that do not require a smooth airflow, such as tyre inflation.
Here, we will explore the various benefits of all air compressors and discuss why they offer several advantages over alternative options, such as electric power tools, hand tools, gas tools, and hydraulic tools.
Save Money
Air compressors are created with energy-efficient designs, making them cost-effective in the long run compared to other types of tools that use electricity or hydraulics.
The initial costs of compressed air tools and machines are lower, and air compressor maintenance is often more affordable than you would expect. Many air compressors benefit from energy recovery, utilising excess heat to warm a property.
Less Manual Labour
Air-compressed tools have numerous advantages over manual tools such as wrenches, ratchets and nail guns. They can deliver greater force with more precision. They will not cause fatigue in the same way when being used for repetitive tasks such as manually hammering in hundreds of nails or drilling thousands of holes.
They consistently achieve the results required for a task. They are also much more versatile than traditional tools, which usually have one specific purpose.
Less Environmental Impact
Investing in air compressors means less wasted heat and electricity for businesses trying to reduce their carbon footprint – which can lead to lower overall emissions. Oil-free air compressors do not have the issues that come with using chemicals for cleaning the equipment – no oil contamination can occur in environments such as food processing plants, for example.
Energy use can be curtailed even further when businesses choose variable speed drives (VSDs) for their compressor needs.
Safer Operation
Air compressors are considered one of the safest tools to use as they can be operated at high temperatures or for projects requiring high torque. Unlike electric-powered tools, they do not give off sparks or shocks, allowing them to be used in various environments, including where combustible gases are present.
They have fewer parts that can break compared to their hydraulic counterparts, resulting in fewer accidents from weakened parts.
Versatile
Air compressors can be used with a wide variety of other equipment to achieve anything other tools can, including paint sprayers and pneumatic drills for construction workers.
Everything from polishing, sanding, inflating, and stapling can be done with an air compressor and compatible tools, making it suitable for various sectors such as electronics, food production, and healthcare. They can be installed in an industrial building or carried as a portable tool for working offsite.
Easy to Maintain
Reliable, dependable, and easy to maintain, air compressors have a durable design to withstand high pressures and frequent use in tough environments. Air compressors are less likely to experience part failure because they have fewer moving parts than gas-powered equipment or hydraulics.
The most common air compressor maintenance includes replacing filters, oil, and small parts like seals and valves every few months, depending on the frequency of use.
What Do Air Compressors Do
Energy Efficient
Air compressors are highly efficient machines engineered to maximise power from minimal energy input. Modern air compressors have many technological advancements, such as systems that track and calibrate the machine for optimised performance.
Heat recovery systems take the excess heat generated and use it for another purpose, such as heating a boiler.
Portable
Not all air compressors are for industrial-scale use. Portable air compressors allow flexibility. This makes them ideal for construction sites where air wrenches and nail guns are frequently required around a building or roadside mechanics that inflate tyres or clean engine parts.
Those working in other kinds of remote jobs, such as painters, carpenters, and farmers, can also benefit from the portability of their specialist equipment.
Quiet
Air compressors are relatively quiet compared to gas, electric, and hydraulic tools. Some have superior levels of soundproofing, only giving a sound output of around 60–75 decibels (dB). If an air compressor motor has a low revolution per minute (rpm), the sound will be further reduced as it moves slower and mechanical parts do not work as hard.
Oil-free air compressors are some of the quietest around and can be used daily without ear protection. This is a significant factor if used in smaller areas.
With so many advantages, if your business requires an air compressor, it’s difficult to find a reason not to use one. If you want to buy or rent an air compressor for the first time or replace an existing one, talk to the experts here at Search Air, as we stock a range of makes and models for any requirement. We have everything you need, from small portable compressors to custom-built industrial air compressors. We also offer quality air compressor servicing and maintenance.