Services
Air Compressors for the Electronics Industry
Did you know that one microscopic particle in your compressed air line can ruin an entire batch of expensive electronic components? In a business that demands such precision, the quality of your compressed air is a direct link to your profitability and success.
Serving the electronics industry across Yorkshire and the East Midlands, Search Air provides specialist Class 0 compressed air solutions from our depots in Leeds, Sheffield, and Nottingham. Our goal is straightforward: to help you reduce operating costs, ensure total compliance, and eliminate the risk of downtime caused by contamination.
The High Cost of Contamination in Electronics Manufacturing
In electronics manufacturing, you’re working at a scale where even the slightest impurity can cause catastrophic failure. Compressed air that isn’t 100% clean, dry, and oil-free poses a significant threat.
The risks of contaminated air include:
- Product Rejection: Oil aerosols can compromise solder joints, while moisture can cause PCB delamination.
- Short Circuits: Conductive particles from rust or dirt can instantly ruin sensitive microchips.
- Equipment Damage: Solid or liquid contaminants may clog or damage sensitive pneumatic components in high-speed automation equipment.
The only way to avoid this risk is to meet the most rigorous industry standard: ISO 8573-1 Class 0. This means 100% oil-free air, guaranteed at the source.
The Solution: Atlas Copco Class 0 Certified Oil-Free Air
The only way to guarantee you meet the Class 0 standard is by using an oil-free air compressor. At Search Air, we are a Premier Distributor for Atlas Copco, the world leader in oil-free technology.
- Atlas Copco ZR/ZT Rotary Screw Compressors: The workhorse for demanding electronics manufacturing. These units are built for 24/7 reliability and are fully Class 0 certified.
- Atlas Copco SF Scroll Compressors: Perfect for labs or smaller, point-of-use applications that require quiet, vibration-free operation.
Choosing between oil-free vs. oil-lubricated air compressors is a critical decision. For electronics, an oil-free compressor is the only choice that completely removes the risk of a catastrophic oil carry-over event.
Cut Your Energy Costs, Not Your Air Quality
A high-purity compressed air system is often one of the biggest energy consumers in a facility. The good news is that you can achieve pristine clean air without excessive running costs.
By utilising VSD, heat recovery, and always-on leak detection, facility owners can reduce the Total Cost of Ownership (TCO) while delivering the necessary Class 0 purity at a lower energy cost.
- Slash Energy Use with VSD: Variable Speed Drive (VSD) air compressors can reduce energy usage by 35% or more, since these compressors automatically adjust their speed based on real-time demand for compressed air in your facility.
- Find and Fix Costly Leaks: A single small leak can cost thousands of dollars a year in wasted energy. Our ultrasonic leak detection audits find every leak, and we back the service with a money-back guarantee if it doesn’t save you money.
- Recover Waste Heat: Up to 90% of the energy a compressor uses is lost as heat. We can install heat recovery systems that capture this energy to provide free hot water for your facility.
Your Partner for Uptime and PSSR 2000 Compliance
Partnering with William G. Search Ltd. provides more than just equipment; it gives peace of mind and guaranteed uptime.
Total PSSR 2000 Compliance Management
The Pressure Systems Safety Regulations (PSSR) are a legal requirement. Our certified engineers can take on this entire burden for you, from creating the Written Scheme of Examination to conducting all scheduled inspections.
24/7 Emergency Breakdown Cover
Downtime is not an option. Our regional depots in Leeds, Sheffield, and Nottingham allow us to offer rapid on-site response, typically within 2-4 hours, to get you back up and running.
Predictive Maintenance with SMARTLINK
Modern compressor connectivity solutions let us monitor your system remotely. This technology anticipates problems before they lead to failure and can keep your oil-free compressed air supply consistent and running smoothly.
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Total PSSR 2000 Compliance Management
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24/7 Emergency Breakdown Cover
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Predictive Maintenance with SMARTLINK
Your Partner for Uptime and PSSR 2000 Compliance
Partnering with William G. Search Ltd. provides more than just equipment; it gives peace of mind and guaranteed uptime.
- Total PSSR 2000 Compliance Management: The Pressure Systems Safety Regulations (PSSR) are a legal requirement. Our certified engineers can take on this entire burden for you, from creating the Written Scheme of Examination to conducting all scheduled inspections.
- 24/7 Emergency Breakdown Cover: Downtime is not an option. Our regional depots in Leeds, Sheffield, and Nottingham allow us to offer rapid on-site response, typically within 2-4 hours, to get you back up and running.
- Predictive Maintenance with SMARTLINK: Modern compressor connectivity solutions let us monitor your system remotely. This technology anticipates problems before they lead to failure and can keep your oil-free compressed air supply consistent and running smoothly.
We also offer air drying and filtration solutions, as well as routine compressor air quality testing to ensure that you are meeting the requirements of ISO 8573-1 Class 0.
Call the Search Air team today to schedule a complimentary system audit or to request a custom quote. Our specialists are here to design and engineer a certified Class 0 compressed air solution that protects your electronics manufacturing operations and lowers your operating expenses.
Want to know more about our electronics service?
Contact us