A Guide to Air Compressor Monitoring Systems
With the UK’s high and rising energy prices, finding innovative ways to reduce your consumption is now more critical than ever. In competitive industries such as automotive and manufacturing, maintaining quality is crucial. Therefore, high-energy-consuming tools and equipment become essential.
Fortunately, the latest monitoring systems can significantly reduce the energy usage of your air compressor systems, which might account for a significant portion of your overall consumption. And they can do much more than just shave a handsome sum off your running costs.
Our range of air compressor monitoring systems is equipped with high-tech features like remote monitoring and automation, giving you more flexibility over the management of your operation while increasing workplace efficiency. They can also help ensure you remain compliant with the UK’s ever-evolving regulations and improve your workplace air quality.
At Search Air, we work with industry-leading manufacturers like Atlas Copco to provide state-of-the-art equipment for the manufacturing, automotive, pharmaceutical, oil and gas industries, and more. We have been a Premier Distributor for Atlas Copco since 2001, so you can feel confident that we can tailor a bespoke solution for your needs. Call us to find out how we can bring your business up to speed.
What is a Compressed Air Monitoring System?
A modern air compressor monitoring system gives you full visibility over your entire compressed air setup’s performance, efficiency, and condition. It tracks key parameters like air pressure, temperature, vibration, and energy use, providing real-time monitoring and valuable trend analysis.
Advanced systems offer more than just fault detection – they support predictive maintenance, helping to improve system reliability and avoid costly downtime. Some solutions even monitor environmental factors such as humidity to fine-tune your air supply performance.
By choosing the proper monitoring system, you can optimise energy use, extend equipment lifespan, and ensure your compressed air system operates as efficiently and reliably as possible.
Different Types of Air Compressor Monitoring Systems
Because we know there is not a one-size-fits-all solution for the industries we serve, we can design monitoring systems using the most advanced Atlas Copco equipment to meet your unique needs, whether you need to monitor a single compressor in a workshop or a network of them across multiple sites. Broadly, our solutions fall into the following categories.
Local Monitoring Systems
The most basic solutions focus primarily on service warnings, which is ideal for small businesses like workshops and garages. These systems provide flexible options for on-site control but may lack the remote accessibility required for growing businesses in today’s world.
Remote Monitoring Solutions
If you need the flexibility to oversee and manage your monitoring system from just about anywhere, you might be better off with one of our remote monitoring solutions. These advanced cloud-based systems provide off-site monitoring capabilities and remote alerts, reports, and diagnostics, reducing your need to pay for on-site supervision. This option is ideal for most businesses in the modern age, and we have solutions to suit those with multiple business locations.
Smart Factory Integration
Our most advanced compressor monitoring systems can be integrated with multiple compressors and many of your internet-enabled devices thanks to Internet of Things (IoT) technology. Using one central controller, you could gain the power to remotely manage, oversee, and optimise almost all your advanced tools and equipment. While these may be the most expensive systems to purchase, they offer unrivalled long-term savings.
If you need help determining which type of system will best suit your needs, give us a call. We have been industry leaders for decades, and no task is beyond the scope or capabilities of our seasoned experts.
Atlas Copco’s Latest Systems
We are excited to be among the UK’s most trusted suppliers of Atlas Copco equipment because it proves our commitment to settling for nothing but the best for our clients. We have the latest cloud-based SMARTLINK solutions in stock right now that allow you to check on your compressed air systems while on the move. You can track the performance of your equipment using a tablet or smartphone.
We also stock the advanced range of SMARTVIEW systems, which connect to a central controller of your local area network. These systems are ideal for large enterprises where in-depth technical analysis is required.
A guide to Air Compressor Monitoring Systems
Benefits of Air Compressor Monitoring Systems
Installing a modern air compressor monitoring system offers a range of tangible benefits that go far beyond fault detection. These innovative solutions can drive meaningful improvements across your entire compressed air system:
Improved energy efficiency
Real-time monitoring and energy tracking enable you to identify inefficiencies, leaks, and pressure drops across your air supply. This allows you to make timely adjustments and significantly reduce your system’s overall energy consumption.
Enhanced system reliability
Monitoring critical parameters like air pressure, temperature, and vibration helps ensure your compressed air system operates within safe limits. By spotting early warning signs of wear or malfunction, you can act proactively, improving the reliability and consistency of your compressor performance.
Predictive maintenance planning
Monitoring systems track trends over time, making it easier to schedule servicing based on the actual condition of your equipment rather than relying solely on fixed intervals. This predictive approach reduces downtime, avoids emergency repairs, and extends the lifespan of your assets.
Remote management and flexibility
With remote access capabilities, you can check in on your compressor systems without needing to visit the compressor room. Whether you manage a single site or multiple locations, a smart air compressor monitoring system gives you complete visibility and control from your smartphone, tablet, or central air compressor controls.
Greater workplace safety
By constantly overseeing conditions such as excessive temperatures, air flow fluctuations, or sudden pressure spikes, monitoring systems help maintain a safe working environment and reduce the risk of costly accidents.
Support for sustainability goals
High-efficiency air filters, pre-filtration, and better energy monitoring can reduce unnecessary energy wastage. Monitoring your air compressor system more closely can help businesses meet sustainability targets and improve environmental compliance.
If you would like to learn more about the measurable benefits of choosing the right monitoring system for your operation, we are only a phone call away.
Discover Our Selection of Compressor Monitoring Solutions
At Search Air, we have been supplying, installing, maintaining, repairing, and upgrading the most advanced compressor monitoring systems by Atlas Copco for over two decades. In addition to the most advanced and energy-efficient solutions on the market, we boast a team of highly experienced engineers and technicians, high-value prices, and unparalleled customer service. Call us for your compressor needs, and you will have a dedicated partner for life.
Whether you have a few questions or need a technician to visit your site and assess your requirements, we hope to hear from you for a no-obligation chat. Contact us today, and we look forward to telling you more about the cost-saving benefits of our compressor solutions.
FAQs
What are the main benefits of using a modern air compressor monitoring system?
A modern air compressor monitoring system helps improve the efficiency of your compressed air system by tracking key parameters like air pressure, energy use, and temperature in real time. These systems also support predictive maintenance, enhance workplace safety, and help extend the lifespan of your compressor equipment while reducing energy costs.
Can I monitor my compressed air system remotely?
Yes, advanced systems like remote compressor monitoring solutions allow you to check in on your compressor and its performance without needing to visit the compressor room. You can access real-time monitoring and alerts from your smartphone, tablet, or central air compressor controls, giving you flexibility whether you manage one site or multiple locations.
How do I choose the right monitoring system for my compressed air setup?
Choosing the right monitoring system depends on factors such as the size of your air supply network, the number of compressors, and whether you need smart features like remote access and predictive maintenance. Selecting a system compatible with your existing compressor equipment is important and helps ensure your compressed air system operates reliably and efficiently.